Woven Cables and Assemblies

Specializing in the manufacture of woven cables utilizing a custom insulation systems, manufactured in accordance with UL/CSA, military and applicable customer specifications.

Custom Insulation Systems

Offering complete research and design engineering services, our production versatility allows electro-optical, mechanical and pneumatic components to be coupled with many insulation types such as FEP, PVC, Teflon; Tefzel; Halar Kapton® polyethylene, silicone rubbers, nylon and others. Weaving materials include nylon, polyester, PEEK, Nomex, Goretex, Kevlar.

Typically, our products are used in the consumer markets, military applications, electronic banking, point of sale, test and measurement, medical/analytical equipment, local area networks and computer and peripheral equipment. Our woven cables are manufactured in accordance with UL/CSA, military and applicable customer specifications.

*Teflon, Tefzel and Kapton are registered trademarks of E.I. duPont de Nemours. Halar is a registered trademark of Allied Corporation.

Controlled Impedance

Maintains controlled impedance to customer specifications within 10% tolerance
May be folded, rolled, twisted, stacked or tied into knots without delamination and still maintain signal transmission in acceptable range
Designed to minimize crosstalk
Economically desirable, replaces laminated flexible circuitry and eliminates many extruded transmission cables resulting in improved efficiency and reliability

Foldable Cable

Woven fold lines or hinges are incorporated in the design, enabling layering of the cable, thus decreasing overall width.
May be prefolded with accordian folds designed to maintain connections between drawers and panels.

Packaging Options

Spool wound bulk cables
Cut lengths and woven harnesses
Programmed to specific lengths with breakouts

Power

Flexible flat profiles, eliminating bundling
Superior heat dissipation – enables use of smaller gauges – resultant space, weight and cost savings

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Flexible Flat Profiles and Controlled Geometric Design

Precisely engineered, woven cable offers increased flex life as binding threads slide over cable components. In addition, our woven cable may be designed to include a complete variety of component types and sizes. Products may also be manufactured in multiple layers, with fold and strip lines and with special weaves custom designed for particular needs.

Twill Weave

Twisted Pairs or Triads

Multi-Layer

Ease of Assembly

Electroweave’s woven cables and assemblies maximize the ease of assembly to every application because of optimal packaging characteristics which, in turn, result in reduced installation costs. Additional features offered by our woven cables include: rapid end preparation and exposure without damage to component insulation; built in strain relief; minimum cross sections; excellent heat dissipation and multiple termination options.