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Woven Cables and Assemblies

Specializing in the manufacture of woven cables utilizing a custom insulation systems, manufactured in accordance with UL/CSA, military and applicable customer specifications.

Custom Insulation Systems

Offering complete research and design engineering services, our production versatility allows electro-optical, mechanical and pneumatic components to be coupled with many insulation types such as FEP, PVC, Teflon; Tefzel; Halar Kapton® polyethylene, silicone rubbers, nylon and others. Weaving materials include nylon, polyester, PEEK, Nomex, Goretex, Kevlar.

Typically, our products are used in the consumer markets, military applications, electronic banking, point of sale, test and measurement, medical/analytical equipment, local area networks and computer and peripheral equipment. Our woven cables are manufactured in accordance with UL/CSA, military and applicable customer specifications.

*Teflon, Tefzel and Kapton are registered trademarks of E.I. duPont de Nemours. Halar is a registered trademark of Allied Corporation.

Controlled Impedance

  • Maintains controlled impedance to customer specifications within 10% tolerance
  • May be folded, rolled, twisted, stacked or tied into knots without delamination and still maintain signal transmission in acceptable range
  • Designed to minimize crosstalk
  • Economically desirable, replaces laminated flexible circuitry and eliminates many extruded transmission cables resulting in improved efficiency and reliability

Foldable Cable

  • Woven fold lines or hinges are incorporated in the design, enabling layering of the cable, thus decreasing overall width.
  • May be prefolded with accordian folds designed to maintain connections between drawers and panels.

Let's Get Started

We look forward to helping with your custom cable needs.

Packaging Options

  • Spool wound bulk cables
  • Cut lengths and woven harnesses
  • Programmed to specific lengths with breakouts

Power

  • Flexible flat profiles, eliminating bundling
  • Superior heat dissipation – enables use of smaller gauges – resultant space, weight and cost savings
Electroweave is ISO 9001 2015 Certified
Electroweave is certified by the US Military and DOD
Electroweave is UL certified
Electroweave is CSA certified
Electroweave is NEC certified
Electroweave is ETL certified

Flexible Flat Profiles and Controlled Geometric Design

Precisely engineered, woven cable offers increased flex life as binding threads slide over cable components. In addition, our woven cable may be designed to include a complete variety of component types and sizes. Products may also be manufactured in multiple layers, with fold and strip lines and with special weaves custom designed for particular needs.

Twill Weave 

  • Construction allows most rapid end preparation
  • Trimming and unnecessary handling eliminated
  • Eliminates parallel fibers
  • Recommended for production line applications
  • Provides minimum cable width

Twisted Pairs or Triads

  • Reduced crosstalk
  • Alternative to coaxial constructions in certain applications
  • Features custom color codes and ease of conductor exposure

Multi-Layer

  • Cables fabricated in multiple layers when spacing between connector terminals is closer than the diameter of the wire or where a fold is not practical
  • Tubular multi-layer weaves maximize cable flexibility

Ease of Assembly

Electroweave’s woven cables and assemblies maximize the ease of assembly to every application because of optimal packaging characteristics which, in turn, result in reduced installation costs. Additional features offered by our woven cables include: rapid end preparation and exposure without damage to component insulation; built in strain relief; minimum cross sections; excellent heat dissipation and multiple termination options.

Coaxial

  • High speed signal transmission cable utilizing virtually any type of coaxial cable construction may be fabricated into a woven, flat, flexible cable
  • Multiple insulation types
  • Rapid cable end preparation

Speciality

  • Manufactured for specific and particular applications, cables may consist of an elaborate mix of styles, insulation types, and gauges
  • Cables typically minimize profile and maximize flexibility characteristics
  • Used where space is at a premium

Terminated Assemblies

  • Custom fabricated with terminals of your choice
  • Economically produced for limited or large order requirements

>>  Military Certified

We are MIL-I-45208A certified and a Department of Defense approved supplier.
Our extensive experience with military programs include:

  • Trident
  • Maverick
  • Patriot
  • MK.42
  • V22
  • In-Vacuum Cable

>>  Markets

  • Aerospace
  • Electronic
  • Commercial
  • Military

Woven Cables and Assemblies

Manufacturing in accordance with UL/CSA, military and applicable customer specifications.

Custom Installation Systems

Offering complete research and design engineering services, our production versatility allows electro-optical, mechanical and pneumatic components to be coupled with many material types. 

Materials

We offer a wide variety of materials to suit your needs, including:

Insulation

  • FEP
  • PVC
  • Teflon
  • Tefzel
  • Halar Kapton® polyethylene
  • Silicone rubbers
  • Nylon

Mil-Spec

  • Mil-W-22759
  • Mil-W-16878
  • Mil-W-81044
  • Mil-C-17
  • Mil-C-27500
  • Mil-C-27072
  • Mil-C-49285
  • Mil-C-55021
  • Mil-C-85485
  • MIS 20054
  • MIS 20185
  • MIS 20186

Weaving

  • Nylon
  • Polyester
  • PEEK
  • Nomex
  • Goretex
  • Kevlar

*Teflon, Tefzel and Kapton are registered trademarks of E.I. duPont de Nemours. Halar is a registered trademark of Allied Corporation.

Controlled Impedance
  • Maintains controlled impedance to customer specifications within 10% tolerance
  • May be folded, rolled, twisted, stacked or tied into knots without delamination and still maintain signal transmission in acceptable range
  • Designed to minimize crosstalk
  • Economically desirable, replaces laminated flexible circuitry and eliminates many extruded transmission cables resulting in improved efficiency and reliability
Packaging Options
  • Spool wound bulk cables
  • Cut lengths and woven harnesses
  • Programmed to specific lengths with breakouts
Foldable Cable
  • Woven fold lines or hinges are incorporated in the design, enabling layering of the cable, thus decreasing overall width.
  • May be prefolded with accordian folds designed to maintain connections between drawers and panels.
Power
  • Flexible flat profiles, eliminating bundling
  • Superior heat dissipation – enables use of smaller gauges – resultant space, weight and cost savings

Flexible Flat Profiles and Controlled Geometric Design

Precisely engineered, woven cable offers increased flex life as binding threads slide over cable components. In addition, our woven cable may be designed to include a complete variety of component types and sizes. Products may also be manufactured in multiple layers, with fold and strip lines and with special weaves custom designed for particular needs.

Twill Weave
  • Construction allows most rapid end preparation
  • Trimming and unnecessary handling eliminated
  • Eliminates parallel fibers
  • Recommended for production line applications
  • Provides minimum cable width
Twisted Pairs or Triads
  • Reduced crosstalk
  • Alternative to coaxial constructions in certain applications
  • Features custom color codes and ease of conductor exposure
Multi-Layer
  • Cables fabricated in multiple layers when spacing between connector terminals is closer than the diameter of the wire or where a fold is not practical
  • Tubular multi-layer weaves maximize cable flexibility

Ease of Assembly

Electroweave’s woven cables and assemblies maximize the ease of assembly to every application because of optimal packaging characteristics which, in turn, result in reduced installation costs.

Additional features offered by our woven cables include

  • Rapid end preparation and exposure without damage to component insulation
  • Built in strain relief
  • Minimum cross sections
  • Excellent heat dissipation
  • Multiple termination options
Coaxial
  • High speed signal transmission cable utilizing virtually any type of coaxial cable construction may be fabricated into a woven, flat, flexible cable
  • Multiple insulation types
  • Rapid cable end preparation
Specialty
  • Manufactured for specific and particular applications, cables may consist of an elaborate mix of styles, insulation types, and gauges
  • Cables typically minimize profile and maximize flexibility characteristics
  • Used where space is at a premium
Terminated Assemblies
  • Custom fabricated with terminals of your choice
  • Economically produced for limited or large order requirements

Quality and Testing

Electroweave is ISO 9001:2015 Certified, approved as a supplier by the Department of Defense, and a broad range of applicable certifications.

Military Certified

We are MIL-I-45208A certified and a Department of Defense approved supplier. Our extensive experience with military programs include: 

  • Trident
  • Maverick
  • Patriot
  • MK.42
  • V22
  • In-Vacuum Cable